FLIGHTDECK.PRESS
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How To

Set up registration marks that cut on the line

Adding corner registration marks in Illustrator so your cutter or router finds the art and cuts exactly where it should, every job.

Print and cut only works if the machine can find the print. The camera on your cutter or router hunts for marks at known positions, squares the sheet to them, and cuts the contour relative to those points. Get the marks right and the cut lands on the line unattended. Get them wrong and the contour creeps, clips the art, or fails to register at all, and a printed sheet becomes scrap.

The slow way, and where it bites

Placing marks by hand means guessing the offset from the artwork, drawing each target, and trusting that all four corners came out square and identical. Nudge one mark, or set it too close to the art, and the camera either misreads it or the whole job registers off. You usually find out after it is printed, which is the most expensive moment to find out.

The fast way: let the script place them

Instead of eyeballing it, let the Fiducial Corner Marks script that ships with FlightDeck do it. It places customizable corner registration targets and margin offsets around the artwork, sized and positioned for your print-and-cut camera, with all four corners consistent by construction.

  1. Select the printed artwork at its final size.
  2. Go to File > Scripts and run Fiducial Corner Marks.
  3. Set the margin offset, how far the marks sit outside the art.
  4. Set the mark size and style to match your cutter or router camera.
  5. Let it drop the four corner targets with consistent offsets.
  6. Keep the marks on their own layer and send to the RIP and cutter.

Four corners, identical offsets, placed in one step, so the camera reads the same geometry on every job.

Shop tip

Match the marks to your machine. Different cutters and routers want different mark shapes, sizes, and a minimum quiet zone around each one. Set the offset so the marks sit in the margin and never touch the art, and keep the mark layer consistent across jobs so the camera profile does not need re-teaching each run.

Why consistent marks matter

Unattended contour cutting lives or dies on registration. When the marks sit in the same place, at the same size, job after job, the camera locks on fast and the cut tracks the print. When they wander, every job is a gamble you only settle at the cutter. Place them once, the right way, and print and cut becomes the thing you can walk away from instead of babysit.

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